Analysis of Ways to Increase Ball Mill Efficiency

It's so hot outside in this summer. Instead of going outside, we would rather sit in the office and summarize our latest achievements. Although high-tech products are now seen everywhere, there is still room for improvement as for the ball mill production among other mining equipment. After long-term investigation and practice, we have already gained much valuable experience. We do not require the best but ask for the better. Our ever-lasting pursuit is to adhere to the principle of excellence.

Belonging to one of Hongxing grinding equipment, ball mill is widely used in many industries. There are kinds of ball mills according to their different functions such as dry type mill, wet type mill, grid ball mill and overflow ball mill.

As we have known the varieties of ball mill, let's come back to the point and talk about the ways to increase ball mill efficiency. Generally speaking, there are three simple and direct means to increase ball mill output.

The first one is to allocate an impact crusher before the grinding mill. As a result, the mineral stone will be first crushed through the crusher. As the mineral particles become smaller in size, it is easy to reduce the grinding system load. The second one is to make improvement in grinding system. The third one is to set a high efficiency separator which selects the final powder as much as possible. This way reduces the powder retrieval rate as well as the mill burden. Any of the three methods listed above can greatly improve the ball mill output. If given conditions, users can integrate the three ways to get a better result. They are also several major trends in design of the grinding system in the future at home and abroad. Let's have a look at the interconnections among the three ways: crushing is the precondition; separating is the guarantee; grinding is the basis. Hence, the particles size is reduced; the separating efficiency is increased; the grinding system is optimized; the output of ball mill will naturally boost.

From the above analysis, I believe that you must want to have a try since it is very practical. Trust me, and you will succeed. Here, for your sake, I have to mention another problem you may encounter. That is the grinding media wear. Don't worry. I will introduce some solutions to help you.

First, since the harder and larger the particles are, the faster the wear is, therefore, you should reduce particles size as possible as you can.

Secondly, you should maximize the use of new materials with good wear resistance to make the grinding body. It is the most significant means to reduce wear, increase output and improve ball mill efficiency.